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Automatic Measuring of Coolant Liquid: Automatic Dilution Supply Device for Coolant Liquid

The coolant liquid, which has been measured manually until now, will be "automatically measured" at a pre-set ratio with this device, ensuring a consistently stable ratio.

- The device automatically measures within itself, so it does not dirty the surrounding area, and there is no need to clean the floor or other surfaces. - Since it measures automatically, it can manage a stable concentration. - The dilution concentration is measured by volume conversion. - Automatic measurement by the device helps reduce labor costs. - It has a built-in stirrer, which generates a finely dispersed dilution liquid. - The finely dispersed coolant dilution liquid at a stable concentration improves processing accuracy. - Coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."

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Automatic coolant liquid transport system【Automatic coolant liquid dilution supply device】

The coolant liquid that was previously transported by the person in charge will now be pumped by the device's pump, eliminating the need for a transport route on the floor.

- Since the pump built into the device sends out the liquid under pressure, transportation is unnecessary. - The coolant liquid is automatically generated, mixed, and stirred, so there is no mess in the surrounding area, and cleaning of the floor is not required. - Each liquid is automatically measured, allowing for stable concentration management. - The dilution concentration is measured by volume conversion. - This device is fully automatic, which helps reduce labor costs. - It has a built-in stirrer, resulting in a finely dispersed diluted liquid. - The coolant dilution liquid, finely dispersed at a stable concentration, improves processing accuracy. - The coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."

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Fully automated coolant fluid replenishment system【Automatic coolant fluid dilution supply device】

The coolant liquid that has been generated and supplied by the person in charge until now. This device is fully automated from the preparation to the supply of the diluted liquid. It can contribute to cost reduction and automation.

- When the desired liquid level drops, coolant liquid of the specified concentration is automatically supplied through the piping. - The concentration of the coolant liquid is automatically measured and mixed for each liquid. - Since the coolant liquid is automatically formulated, generated, mixed, transported, and supplied, there is no mess in the surrounding area, and no cleaning of the floor is required. - This device is fully automatic, which helps reduce labor costs. - It has a built-in mixer, resulting in a finely diluted liquid. - The processing accuracy improves with a stable concentration of finely diluted coolant. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."

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New Type Coolant Liquid Automatic Dilution Supply Device 'FKM Series'

Automation of coolant liquid measurement, stirring, concentration adjustment, and piping supply! Reduction of labor costs!

The new coolant liquid automatic dilution supply device, "FKM Series," automatically generates diluted liquid from a mixer and supplies it to machine tools through piping, eliminating labor costs associated with measuring and replenishing coolant liquid. By implementing this product, you can reduce the effort and time required for all tasks (such as weighing, mixing, transporting, and supplying coolant liquid), allowing you to focus on operational tasks related to production equipment. → It contributes to the "automation of factories"! (Featured in Chubu Economic Newspaper and Chunichi Shimbun!) Additionally, the coolant dilution liquid adjusted within ±1% saves raw liquid, reduces tool wear, and extends the life of the liquid. Furthermore, it helps suppress bacterial growth and contributes to stabilizing processing accuracy. **Key Points for Choosing This Product:** - Automation from the generation of diluted liquid to the piping supply to machine tools! - Easy-to-understand display and operation via a touch panel. - Dilution concentration can be set from 1% to 10%. - Can accommodate approximately 20 machine tools as supply destinations. - Detects the liquid level height in the machine tool tank and can automatically supply when low. *For more details, please download the catalog from the link below.*

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Reduction of cutting fluid leads to trouble! Solve it with an automatic dilution supply system for coolant!

Ah! No water!? Then it's too late. Prevent trouble with the coolant liquid automatic dilution supply system.

The "Automatic Dilution Supply Device for Coolant Liquid" creates a diluted liquid that is atomized by a stirrer inside the machine and supplies it to each machine tool via a coolant pump. Once the concentrated liquid is added, 4000L (20 times) to 6000L (30 times) of coolant liquid can be produced, and when the concentrated liquid runs out, it will notify you with a signal light and buzzer (optional). This device eliminates issues such as workpiece burning, tool damage, and important machine downtime due to a decrease in cutting fluid, and it also removes the risk of fire due to oil depletion, allowing for safe unmanned operation. 【Features】 ■ Produces 4000L to 6000L of coolant liquid with a single addition of concentrated liquid ■ Notifies with a signal light and buzzer (optional) when concentrated liquid is depleted ■ Prevents workpiece burning, tool damage, and machine downtime ■ Eliminates the risk of fire due to oil depletion when using oil-based cutting fluids ■ Enables safe unmanned operation, allowing operators to focus on machining tasks *For more details, please refer to the PDF document or feel free to contact us.

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Solving the problems of ejectors! Automatic coolant liquid dilution supply device.

Adjustable dilution concentration! Creates an ideal coolant without the need for an ejector.

The "coolant liquid automatic dilution supply device" creates a diluted liquid that is atomized by a stirrer inside the machine and supplies it to each machine tool via a coolant pump. While ejectors that easily dilute coolant liquid are convenient, they have drawbacks. Due to changes in tap water pressure, fluctuations in ambient temperature, and the viscosity of the concentrated liquid, the dilution ratio can change quickly, leading to unstable concentrations and preventing the reduction of concentrated liquid. Additionally, the particles in the mixed liquid are coarse and not fully atomized. This device does not use an ejector and produces an ideal coolant liquid using the same method as manual operation. 【Features】 ■ Since no ejector is used for mixing, it is not affected by the temperature, pressure, or viscosity of the concentrated liquid. ■ Thanks to the continuously supplied new coolant liquid and the atomized liquid, it achieves a 40% reduction in concentrated liquid and a 20% reduction in tool costs. ■ The liquid is mixed by the stirring propeller inside the device, creating a completely atomized and suitable liquid. *For more details, please refer to the PDF document or feel free to contact us.

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Introduction to the manufacturing method of a coolant liquid automatic dilution supply device for 5% solution.

Changing the concentration is easy! You can produce coolant liquid using exactly the same method as making it by hand.

The "Automatic Dilution Supply Device for Coolant Liquid" creates a diluted liquid that has been micro-particleized by a stirrer inside the machine and supplies it to each machine tool via a coolant pump. It can adjust the dilution concentration from 1% to 20%. It automatically dilutes accurately at the specified concentration to generate coolant. Additionally, it uses the exact same method as manually creating coolant liquid. Changing the concentration of the liquid can be easily adjusted by altering the amount of concentrated solution in the metering device (patent obtained). 【Manufacturing Method】 ■ Measure 20 liters of tap water or industrial water and pour it into the mixing tank. ■ Drop 1 liter of concentrated solution measured by the metering device into the water. ■ Stir the liquid sufficiently with the stirring blades. ■ Mix thoroughly until the coolant liquid becomes micro-particles. *For more details, please refer to the PDF document or feel free to contact us.

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Immediate notification in case of trouble (patent)! Automatic dilution supply device for coolant liquid.

When an alarm occurs, it notifies you with sound and light! You can also easily diagnose the cause of the trouble.

If an alarm occurs during the use of the "coolant liquid automatic dilution supply device" due to some reason, it will notify you with a flashing patrol light and a buzzer (optional) or a melody horn (optional). Furthermore, by pressing the lamp button on the control panel, a list of alarms will be displayed, and you can quickly determine the cause from the items highlighted in reverse. For example, if the concentrated solution runs out, or if the water pressure drops, etc., you can respond quickly to emergencies that are essential for unmanned operations. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Reduction of Labor Costs with Automatic Lubrication System

Introducing an automatic refueling system that contributes to reducing labor costs! Here are some examples.

This is an introduction to a case study that verifies whether the introduction of an automatic lubrication system not only provides convenience but also helps reduce costs at existing factories. We examined the cost calculation when on-site workers manually produced coolant fluid. Producing coolant fluid by hand incurs significant labor costs annually. However, by utilizing a fully automatic lubrication system, all machines can be automatically lubricated, achieving almost zero time for coolant fluid production. As a result, savings of 2,112,000 yen in just one year and an impressive 10,560,000 yen over five years can be realized, leading to a substantial reduction in labor costs. *For more details, please feel free to contact us. *In the PDF materials, we introduce the automatic dilution supply device for coolant fluid, "FAM20A."

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[Case Study] Reduction of Consumable Tools with Automatic Lubrication System

Introducing an automatic lubrication system that contributes to the reduction of tool consumption! Here are some examples.

We would like to introduce a case study on cost reduction when using an automatic coolant liquid dilution device. At Company E, a metal processing company in Nakatsugawa City, the set value of the device was 2.5%, but due to evaporation of moisture from the coolant liquid on-site, a measured value of 5% was consistently confirmed (for ductile cast iron processing). When comparing tool wear during the two months before and after implementation, a cost reduction effect of 20% was achieved. This resulted in a cost reduction of 2.4 million yen over one year and 12 million yen over five years. [Case Study] ■ Company E, a metal processing company in Nakatsugawa City ・Environment: Using FAM50A, with 65 machine tools [Reasons for Cost Reduction Effect] ■ The newly created coolant liquid constantly cools the cutting edge and improves lubrication. ■ The liquid created in the mixing chamber is well stirred to the level of fine particles by the stirring propeller, protecting the cutting edge with an ideal liquid. ■ Due to reasons such as the liquid concentration being consistently stable, tool wear was suppressed, leading to cost reduction. *For more details, please feel free to contact us. *In the PDF materials, we introduce the automatic coolant liquid dilution supply device "FAM20A."

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[Case Study] Automatic Dilution Supply System for Coolant Liquid Installation Example 7

Up to 20 units of machine tools can be supplied! A case study of the introduction of an automatic coolant liquid dilution supply system.

We would like to introduce a case study of the automatic dilution supply system for coolant liquid from Chubu Clean. We have implemented the "FAM20A" to supply coolant liquid to 10 machining centers. This product can generate a diluted liquid that is atomized by a stirrer inside the unit. It features management of the liquid level in the tank and automatic water supply. [Case Study] - Automatic supply of diluted coolant liquid to 10 machining centers - 24-hour unmanned operation - Implemented product: FAM20A Our company will solve your problems with unique products, not limited to off-the-shelf items. If you are having difficulties with floating oil, please consult us first. *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Automatic Dilution Supply System for Coolant Liquid Installation Example 13

Saving raw liquid and reducing tool wear! A case study on the introduction of an automatic coolant liquid dilution supply system.

We would like to introduce a case study of the automatic dilution supply system for coolant liquid from Chubu Clean. The "FAM20A" has been implemented to supply coolant liquid on the diesel engine production line. This product can generate a diluted liquid that is atomized by a mixer inside the unit. It features the ability to manage the liquid level in the tank and automatically supply water. [Case Study] - Automatic supply of diluted coolant liquid on the diesel engine production line - 24-hour unmanned operation - Implemented product: FAM20A Our company will solve your problems with unique products, not limited to off-the-shelf items. If you are having difficulties with floating oil, please consult us first. *For more details, please refer to the PDF materials or feel free to contact us.

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Coolant Liquid Automatic Dilution Supply Device 'FAM350'

Automatically dilute coolant accurately! By supplying adjusted concentration coolant through piping, it enables cost reduction of fixed expenses and prevents contamination within the factory!

The coolant automatic dilution supply device 'FAM350' generates a diluted liquid that has been finely atomized by the stirrer inside the machine. It automatically dilutes and supplies coolant liquid that can be delivered to various machine tools via a coolant pump. This device eliminates the labor involved in weighing, mixing, transporting, and supplying coolant liquid, allowing you to focus on the operational tasks of production equipment. The coolant liquid produced with precise concentration saves raw liquid, reduces tool wear, and extends the life of the liquid. It not only saves fixed costs and reduces expenses but also prolongs the lifespan of cutting tools, tools, and coolant liquid. By automatically supplying coolant liquid that was previously generated manually, you can concentrate on operations that directly affect productivity. Furthermore, if there was any mess around the aisles or pits during transportation and supply, you can also save time related to cleaning. In other words, it contributes to the 'FA (Factory Automation) in the factory'! 【Features】 ○ Dilution concentration can be adjusted from 1% to 10% ○ Can supply to approximately 10 machine tools ○ Manages the liquid level in the tank and automatically refills water ○ Can choose the automatic water injection method For more details, please contact us or download the catalog.

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Automatic particleization of coolant liquid【Automatic coolant liquid dilution supply device】

The coolant liquid that was previously diluted manually is now processed in this device, which atomizes it in the stirring section, ensuring a consistently stable particle size and concentration.

- The device automatically stirs the contents, so it does not dirty the surrounding area, and there is no need for cleaning the floor. - Each liquid is automatically measured, allowing for stable concentration management. - The dilution concentration is measured based on volume conversion. - Automatic measurement by the device helps reduce labor costs. - It has a built-in stirrer, which generates a finely dispersed diluted liquid. - The finely dispersed coolant dilution liquid with stable concentration improves machining accuracy. - Coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. We can contribute to your company's "factory automation."

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Coolant liquid 'automatically replenished' [Automatic coolant liquid dilution supply device]

The coolant liquid that was previously supplied by the person in charge will now be automatically replenished by this device through liquid level control, eliminating the need for managing the height of the coolant liquid level.

- The necessary coolant liquid is automatically replenished by controlling the liquid level you want to manage. - Since it is sent out by the pressure of a pump built into the device, transportation is unnecessary. - The coolant liquid is automatically generated, mixed, and stirred, so there is no mess in the surrounding area, and no cleaning of the floor is required. - Each liquid is automatically measured, allowing for stable concentration management. - The dilution concentration is measured by volume conversion. - This device is fully automatic, which helps reduce labor costs. - It has a built-in stirrer, resulting in a finely dispersed diluted liquid. - The processing accuracy improves with the finely dispersed coolant dilution liquid at a stable concentration. - Coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."

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